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1996-2001 Audi A4 Quattro Part 57- 0515 INSTALLATION INSTRUCTIONS

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Download Audi A4 2.4/2.8L V6 1995-2001 Audi A4 Quattro 2.8L V6 1996-2001 Audi A6 2.4/2.8L V6 1997-2002 Audi A6 Quattro 2.8L V6 1997-2001 1. Remove the cover from the air box assembly. (Fig. 1) 2. Unclip the electrical connector from the Mass Air Sensor (MAS). (Fig. 2) 3. Unclip and remove the intake hose from the MAS. (Fig. 3) 4. Unclip the evap control valve from the air box. (Fig. 4) 5. Unclip the wiring from the air box (Fig. 5) 6. Unbolt the air box mounting bolt. (Fig. 6) 7. Disconnect the auxiliary air pump hose from the front of the air box. (Under the intake scoop) 8. Carefully lift and remove the complete air box assembly from the vehicle. (Fig. 7) 9. Unbolt and remove the MAS from the air box. (Fig. 8) 10. Fit the MAS adaptor to the MAS using the hardware provided. (Fig. 9) 11. Refit the MAS to the intake hose using the original hose clip. (Fig. 10) 12. Fit the mounting bracket to the saddle bracket, using the countersunk screw, conical washer, flat metal washer and nylock nut provided. (Fig. 11) 13. Remove the front bolt that secures the right front shock to the body. (Fig. 12) 14. Mount the saddle bracket assembly to the vehicle as shown, using the original shock bolt from instruction 13. (Fig. 13) 15. Fit the rubber filter adaptor to the MAS adaptor. (Fig.14) 16. Fit the #64 hose clip around the saddle bracket. (Fig. 15) 17. Fit the filter through the saddle bracket onto the rubber filter adaptor and tighten the #64 hose clip. Do not over tighten the clip. (Fig. 16) 18. Reconnect the electrical connector to the MAS. (Fig. 17) 19. Fit the breather filter to the auxiliary air pump hose using the #12 hose clip supplied. (Fig. 18) 20. Seccure the auxiliary air pump hose using one of the plastic ties supplied. (Fig. 19) 21. Unscrew and remove the intake snorkel from the vehicle. (Fig. 20) 22. Remove one of the end caps of the cold air hose and ovalize this end. Pierce/drill a hole 1-7/8″ / 4,5 cm from the end of the hose. (Fig. 21) 23. Fit the ovalized end of the cold air hose in the hole above the radiator and secure using one of the plastic ties supplied. (Fig. 22) 24. Position the other end to finish approximately 4″ / 10 cm away from the filter element. 25. Carry out a final height / alignment check of the kit fitment. Installation is now complete


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